Integrated Engineering Solutions

From technical conception to the delivery of functional prototypes and final samples for validation

DFM

Complete solutions in engineering and product development, conducting all stages from technical conception to the delivery of functional prototypes and final samples for validation. Each project is developed focusing on technical feasibility and production efficiency.

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Reverse Engineering

Precise reconstruction of plastic and metal parts for the digital environment. We use advanced scanning and 3D modeling technologies to recover technical data and optimize obsolete components or those without documentation.

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Prototyping

Development of functional prototypes and manufacturing of assembly line fixtures. We use injection molding, 3D printing, and machining processes to validate ergonomics, assembly, and performance before large-scale production.

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DFM

Elevenge specializes in Design for Manufacturing (DFM). This methodology focuses on designing products optimized for the manufacturing process from the start, ensuring they are easy to produce, assemble, and test, resulting in cost reduction and higher final quality.

We offer complete solutions in engineering and product development, conducting all stages — from technical conception to the delivery of functional prototypes. Each project is developed focusing on production feasibility, dimensional precision, and manufacturing process efficiency.

We use advanced 3D modeling and simulation software to validate projects before manufacturing, reducing costs and development time. Our methodology ensures that each component is designed considering available manufacturing processes, suitable materials, and assembly requirements.

Complete development from conception to validation
Focus on Design for Manufacturing (DFM)
Functional prototypes and samples for validation
Integrated Engineering and Prototyping Solutions
Reverse Engineering with Portable 3D Scanner

Reverse Engineering

Elevenge offers specialized reverse engineering services for plastic and metal parts, allowing the precise reconstruction of physical components for the digital environment. We use advanced scanning and 3D modeling technologies to capture complex geometries, analyze functionalities, and recover technical data from obsolete parts or those without original documentation.

Our process ranges from detailed dimensional analysis to the generation of editable CAD files ready for manufacturing. This approach is essential for maintaining old equipment, nationalizing imported components, and optimizing existing projects, ensuring technical fidelity and functionality.

Reconstruction of plastic and metal parts
Technical data recovery and 3D modeling
Nationalization and optimization of components

Prototyping and Assembly Fixtures

Elevenge operates in the development of functional prototypes and the manufacturing of assembly line fixtures, using injection molding, 3D printing, and machining processes. These solutions allow validating ergonomics, assembly, performance, and finish, ensuring results faithful to the final product and efficiency in the production line.

Our prototypes and fixtures are developed with materials and processes that simulate real usage conditions, allowing complete tests of functionality, durability, and market suitability before investments in definitive tooling or implementation on the assembly line.

Manufacturing of assembly line fixtures
Injection molding, 3D printing, and polymer machining
Validation of ergonomics, assembly, and performance
Prototyping and Assembly Fixtures on Workbench

Our Methodology

Structured approach to ensure consistent and high-quality results

1

Diagnosis

Detailed analysis of the current situation, identification of needs, and definition of objectives. In this phase, we conduct technical visits, stakeholder interviews, and data collection.

2

Planning

Development of custom solutions, definition of schedule and necessary resources. We use advanced modeling and simulation software to validate proposals.

3

Implementation

Project execution as planned, with constant monitoring and adjustments when necessary. Our team works in close collaboration with clients throughout the process.

4

Evaluation and Continuous Improvement

Monitoring of results, identification of improvement opportunities, and implementation of adjustments. We offer continuous support to ensure the long-term effectiveness of solutions.

Sectors Served

Experience in various industrial segments

Metallurgy

Automotive

Electronics

Packaging

Food

Pharmaceutical

Textile

Machinery and Equipment

Ready to Transform Your Operation?

Our team of specialists is ready to analyze your needs and develop custom solutions for your company.

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